Production Excellence.
Mathematically Guaranteed.
AI that respects the math. Decisions you can defend.
Your factory has constraints — machines, labor, sequences, materials. ProDex runs a live simulation model against all of them, so every schedule, every plan, every what-if answer is grounded in how your operation actually works. Not a heuristic. Not a guess.
Live in Production At
SOC 2 Compliant · Deployed in ITAR-Controlled Facilities
Built on AI-native discrete-event simulation. Powered by Dexter, our operations agent.
Structured systems, unstructured files — ProDex reads it all. No format requirements.
A discrete-event digital twin of your operation — built from your data, grounded in your constraints.
Conversational AI that builds, edits, and tunes your model — usable by operators, not just simulation engineers.
Production schedules generated and adapted against your live model — rush orders absorbed in seconds.
Test plan changes, shift moves, and supply disruptions against the model before committing resources.
OEE, WIP, and on-time forecasts — plus the risk behind every decision, surfaced before you commit.
Schedules, plans, verdicts — every output grounded in the model, defensible by the math.
Many Uses.
From daily scheduling to long-term optimization, ProDex helps factories make clear, optimal decisions.
Bring in whatever you have — ERP exports, MES logs, spreadsheets, even PDFs and routing sheets. ProDex parses and validates it into clean, reusable inputs, flagging inconsistencies as it goes.
Analyze bottlenecks and simulate resource shifts to maximize utilization and output. See exactly where time is lost and what to change.
Understand OEE, WIP, and order completion. Forecast risk and understand the tradeoffs behind every operational decision before committing.
Automatically generate and adapt production plans that balance materials, labor, and capacity. Rush orders, machine changes, and material delays are absorbed and re-optimized in seconds.
Build bills of materials as structured product trees — raw, intermediate, and finished SKUs classified automatically. Tie in supply orders and on-hand inventory, with configurable variants for configure-to-order lines.
ProDex connects to all of it.
ProDex sits above your existing stack — ingesting data from ERPs, MES, WMS, databases, and files without replacing anything.
Don't see your integration? We can add it — just contact us and let us know.
The Journey
to Operational
Control
Reactive planning
The plan updates itself the moment something changes
No way to test a decision before making it
Run the simulation. See what happens. Then decide.
Changeovers eat hours
Jobs sequenced automatically against real shop floor constraints
No forward visibility
Simulate tomorrow's shift before it starts
Promising delivery without knowing feasibility
Feasibility check runs against a live model — not a spreadsheet guess
Every system tells a different story
One model ingests ERP, MES, and routings — single source of truth
From the Factory Floor
For the first time in 40 years in this trade, somebody's bringing me a Gatling gun to fight this war with.
You did in 5 minutes what took us 8 months in Power BI.
For someone with medium knowledge of FlexSim, your tool has cumulatively saved me over 50 man hours of work so far!
What you just built would take weeks. Literally weeks, even to get all the 2D animations and all that.
We turn your existing factory data into a live simulation model. Plans, schedules, and what-if scenarios all run against that model — so every output reflects how your operation actually behaves, not how a spreadsheet thinks it should.
Three things: speed, accessibility, and execution. Models that take weeks in legacy simulation tools take minutes here. An AI agent lets your operations team — not just simulation engineers — run the analyses. And we go beyond modeling into live scheduling and dispatch, which legacy tools don't.
Whatever you have: Excel, MES logs, ERP exports, PDFs, routing sheets, even handwritten notes. The AI parses, validates, and stitches it together — flagging inconsistencies as it goes. Messy data is the norm; you don't need to clean it up first or wait six months for a data warehouse before you see value.
Yes, natively — SAP, Oracle, NetSuite, Manhattan, IBM Maximo, and most major MES/WMS systems. ProDex is a decision layer on top of your stack; it doesn't replace anything. Deploy in cloud (GCP, Azure, AWS GovCloud) or on your own bare metal. We're SOC 2 Type 1 certified and run inside ITAR-controlled facilities — zero data leaves your environment if you don't want it to.
First-pass model in 2–4 weeks, including discovery — and you're running real what-if scenarios in week one. The IT lift is minimal: a few hours with someone who knows your operation (typically a plant manager or production lead) is enough to get a useful model running. No quarter-long integration project.
We've handled every discrete manufacturing environment to date — line, cell, batch, subassembly, job shop, mixed-model, and make-to-order. The engine handles stochastic process times, variable labor, and rush-order chaos — exactly the conditions that break deterministic planners. Customers have seen +11% throughput, +10% labor productivity, –33% inventory, and planning cycles compressed from 20+ hours/week to under 30 minutes. See the Alimentos Prosalud case study above for the full story.
Yes — but not the kind that hallucinates a schedule. The simulation engine does the math; the AI agent helps you build the model, run analyses, and surface recommendations. Every output is grounded in the simulation, not generated text. Decisions stay with you.
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Transform your factory from reactive firefighting to proactive intelligence.
